Electrical Controls Engineer

Acara Solutions is seeking an Electrical Controls Engineer for our client in Texas!

This role is responsible for designing, developing, implementing, and supporting control systems and automation solutions within a manufacturing environment.

We are seeking qualified candidates with:

• Experience in industrial automation or controls engineering
• Proficiency with PLC programming
• A hands-on, proactive, and customer-focused mindset
• Proven ability to collaborate cross-functionally and manage multiple projects

Here's what you'll do:

Control System Design & Development

• Design, program, and troubleshoot PLC-based control systems (e.g., Allen-Bradley, Siemens).
• Develop and modify HMI/SCADA applications to enhance operator interface and system visibility.
• Create/modify electrical schematics, panel layouts, and wiring diagrams using CAD tools (e.g., SolidWorks, AutoCAD Electrical, EPLAN).
• Specify and size control components, including motors, solar panels, sensors, actuators, VFDs, relays, and safety devices.

Project Execution

• Lead automation and controls portions of new product introduction, existing products upgrades, cost-out initiatives, and capital improvement projects, from concept through commissioning.
• Collaborate with mechanical and process engineers to ensure integrated system performance.
• Coordinate with external integrators, vendors, and panel shops during system build and installation.
• Develop and maintain project documentation including functional specifications, I/O lists, and acceptance test procedures.

Maintenance & Troubleshooting

• Provide second-level technical support for production equipment issues.
• Diagnose control system failures, electrical faults, and communication/networking problems.
• Implement solutions to reduce downtime and prevent recurring issues.
• Ensure proper backup/restore procedures for PLC, HMI, and drive programs.

Process Optimization

• Analyze production data to identify opportunities for automation improvements.
• Implement control strategies that enhance throughput, reduce scrap, and improve quality.
• Support continuous improvement initiatives such as Lean Manufacturing and Six Sigma projects.

Safety & Compliance

• Develop and maintain machine safety systems (e.g., safety PLCs, light curtains, interlocks).
• Ensure control designs comply with NFPA, NEC, ISO, and relevant industry standards.
• Participate in risk assessments and hazard analysis reviews.

Position Type: Direct Placement

Compensation: Up to $124K/yr. **Based on experience

Schedule: M-F 1^st shift **100% Onsite

Benefits: Comprehensive package (including flexible PTO policy!)

Acara is a premier provider of recruiting and workforce solutions-we help companies compete for talent. With a legacy of experience in a variety of industries around the world, we partner with clients, listen to their needs, and customize visionary talent solutions that drive desired business outcomes. We leverage decades of experience to deliver contingent staffing, direct placement, executive search, and workforce services worldwide.

**Please send resumes to Cara at sellonc@acarasolutions.com for immediate consideration!!**

Required Skills / Qualifications:

• Bachelor's Degree in Electrical Engineering, Electromechanical Engineering, Mechatronics, Controls Engineering, or related field.
• Minimum 3 years of experience in industrial automation or controls engineering.
• Minimum 3 years of experience with PLC programming (Rockwell/Allen-Bradley preferred).

Preferred Skills / Qualifications:

• Experience with HMI/SCADA development (FactoryTalk View, WinCC, Ignition, etc.).
• Ability to read and create electrical schematics and panel designs.
• Strong understanding of industrial networks (EtherNet/IP, Profibus, Profinet, Modbus).
• Familiarity with AC drives, servo systems, and motion control.
• Solid troubleshooting and problem-solving skills.
• PDM.
• Able to work with channel partners, suppliers, customers, and 3rd party manufacturing facility.
• Experience in high-volume manufacturing environments.
• Knowledge of machine safety standards and safety PLCs.
• Exposure to MES systems, data collection, or IIoT technologies.
• Experience with robotics (Fanuc, ABB, KUKA) is a plus.
• Professional certification (e.g., Control Systems Engineer - CSE) is beneficial.

Additional Information: