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Essential Duties & Responsibilities:
- Facilitates Continuous Improvement projects, cost reductions, and process performance improvements
- Provides CI training and coaching at all levels of the plant
- Interfaces with plant engineering on projects addressing staffing, manpower, time and capacity analysis
Job Duties:
- Maintains CI implementation schedules for assigned projects, progress updates as required, and provides documentation that demonstrates the direct link between the CI process implementation and Plant Operations improvements
- Participates in teams aimed at the resolution of quality issues and concerns
- Supports production control, material control, material planning departments in improvement projects relating to scheduling, inventory management and raw material flow and tracking
- Supports prototype and pilot runs to address design and process feasibility concerns
- Generates, provides and participates in department specific training needs
- Calculates cost reductions and determines the optimal problem-solving method
- Teams with the Plant Controller to document savings and profit results of continuous improvement activities
- Accountable for tracking all CI Projects and reporting progress to plant staff
- Completes time studies to develop production standards for products
- Assists in monitoring department equipment (OEE) and interface with Maintenance department to identify maintenance, repair and TPM
- Works with process owner to develop value stream maps for each process and each value stream family within the facility
- Utilizes the concepts of continuous improvement and cost reduction in the execution of the job function
- Other duties as assigned
Knowledge & Skills:
- Must have a strong work ethic
- Must be well organized and a self-starter
- Must be able to follow detailed instructions
- Must have the ability to identify and solve problems and make logical decisions
- Must be able to work with precision and a high level of accuracy
- Detail oriented, professional attitude, reliable and able to focus on task at hand
- Possess strong time management skills
- Ability to understand technical operating, service or repair manuals
- Ability to read blueprints and technical drawings
- Working knowledge of gages such as dial calipers, micrometers, indicators, etc.
- Ability to communicate effectively verbally and in writing
- Ability to interact with employees in a professional manner
- Ability to speak and write English fluently
- Ability to work independently and with a team in a fast-paced and environment with emphasis on accuracy and timeliness
- Ability to perform mathematical computations such as percentages, fractions, addition, subtraction, multiplication and division quickly and accurately
- 3+ years of experience in Operations/Engineering
- Experience in identifying areas of improvement
- Experience in Lean, Six Sigma, Continuous Improvement or Process Improvement
- Working towards Black Belt or Master Black Belt certification
- Ability to define problems, collect data, establish facts and draw valid conclusions
- Strong understanding of contemporary problem-solving tools and techniques
- Ability to think creatively and proactively propose solutions with an attention to detail
- Strong knowledge of word processing, spreadsheet, presentation and database management software
- Ability to effectively facilitate meetings and drive change management across teams
- Ability to build effective working relationships throughout the organization
- Ability to operate independently within a tight deadline environment
- Serves as change agent and key mentor/improvement coach for Team Leaders
- High-energy self-starter with a resilient, can-do attitude
- Experience in teaching continuous improvement thinking, by both leading and coaching others to lead Kaizen events daily is a plus
- Experience in coordinating and assisting in Kaizen and problem-solving teams in the definition of continuous improvement or problem-solving project planning concerning scope, time, quality, budget, milestones, allocation of resources, etc. considered a plus
Work & Education Requirements:
- Bachelor's Degree or equivalent work experience
Physical Demands This position requires manual dexterity to properly and safely manipulate tools and controls. This position requires frequent walking and standing; occasional sitting, climbing, balancing, stooping, kneeling, crouching and crawling. The employee must frequently lift and/or move up to 25 pounds and occasionally lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus. Essential Duties & Responsibilities:
- Facilitates Continuous Improvement projects, cost reductions, and process performance improvements
- Provides CI training and coaching at all levels of the plant
- Interfaces with plant engineering on projects addressing staffing, manpower, time and capacity analysis
Job Duties:
- Maintains CI implementation schedules for assigned projects, progress updates as required, and provides documentation that demonstrates the direct link between the CI process implementation and Plant Operations improvements
- Participates in teams aimed at the resolution of quality issues and concerns
- Supports production control, material control, material planning departments in improvement projects relating to scheduling, inventory management and raw material flow and tracking
- Supports prototype and pilot runs to address design and process feasibility concerns
- Generates, provides and participates in department specific training needs
- Calculates cost reductions and determines the optimal problem-solving method
- Teams with the Plant Controller to document savings and profit results of continuous improvement activities
- Accountable for tracking all CI Projects and reporting progress to plant staff
- Completes time studies to develop production standards for products
- Assists in monitoring department equipment (OEE) and interface with Maintenance department to identify maintenance, repair and TPM
- Works with process owner to develop value stream maps for each process and each value stream family within the facility
- Utilizes the concepts of continuous improvement and cost reduction in the execution of the job function
- Other duties as assigned
Knowledge & Skills:
- Must have a strong work ethic
- Must be well organized and a self-starter
- Must be able to follow detailed instructions
- Must have the ability to identify and solve problems and make logical decisions
- Must be able to work with precision and a high level of accuracy
- Detail oriented, professional attitude, reliable and able to focus on task at hand
- Possess strong time management skills
- Ability to understand technical operating, service or repair manuals
- Ability to read blueprints and technical drawings
- Working knowledge of gages such as dial calipers, micrometers, indicators, etc.
- Ability to communicate effectively verbally and in writing
- Ability to interact with employees in a professional manner
- Ability to speak and write English fluently
- Ability to work independently and with a team in a fast-paced and environment with emphasis on accuracy and timeliness
- Ability to perform mathematical computations such as percentages, fractions, addition, subtraction, multiplication and division quickly and accurately
- 3+ years of experience in Operations/Engineering
- Experience in identifying areas of improvement
- Experience in Lean, Six Sigma, Continuous Improvement or Process Improvement
- Working towards Black Belt or Master Black Belt certification
- Ability to define problems, collect data, establish facts and draw valid conclusions
- Strong understanding of contemporary problem-solving tools and techniques
- Ability to think creatively and proactively propose solutions with an attention to detail
- Strong knowledge of word processing, spreadsheet, presentation and database management software
- Ability to effectively facilitate meetings and drive change management across teams
- Ability to build effective working relationships throughout the organization
- Ability to operate independently within a tight deadline environment
- Serves as change agent and key mentor/improvement coach for Team Leaders
- High-energy self-starter with a resilient, can-do attitude
- Experience in teaching continuous improvement thinking, by both leading and coaching others to lead Kaizen events daily is a plus
- Experience in coordinating and assisting in Kaizen and problem-solving teams in the definition of continuous improvement or problem-solving project planning concerning scope, time, quality, budget, milestones, allocation of resources, etc. considered a plus
Work & Education Requirements:
- Bachelor's Degree or equivalent work experience
Physical Demands This position requires manual dexterity to properly and safely manipulate tools and controls. This position requires frequent walking and standing; occasional sitting, climbing, balancing, stooping, kneeling, crouching and crawling. The employee must frequently lift and/or move up to 25 pounds and occasionally lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
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